SGS-Tools - Инструмент для работы по алюминию APR и APF - 2015 EN

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                                                  |Fractional & Metric  Speed & Feed Recommendations

                                                       Ap

     Series                                        Ae           Ae                         Vc                                   Diameter (D1)
     S-Carb APF                            Ae x D1         Ap x D1                       (sfm)                                       (inch)
     Fractional                                                                           2625
     ALUMINUM ALLOYS              Profile   0.1  2.5                                 (2100-3150)     RPM               1/2                          3/4
N 2024, 5052, 5086, 6061, 6063,                                                           2625          Fz              20055                        13370
     7075                         Profile                                              (2100-3150)  Feed (IPM)          0.0030                       0.0050
                                                                                          1970         RPM               241                          267
                                            0.1           4                          (1576-2364)      Fz              20055                        13370
                                                                                          1970      Feed (IPM)          0.0020                       0.0040
   ALUMINUM ALLOYS                Profile   0.1            2.5                       (1576-2364)     RPM               160                          214
   (LITHIUM)*                     Profile   0.1            4                                          Fz              15051                        10034
N  2090, 2091, 2099, 2195, 2199,                                                                    Feed (IPM)          0.0030                       0.0050
                                                                                                       RPM               181                          201
   2297, 8090                                                                                           Fz              15051                        10034
                                                                                                    Feed (IPM)          0.0020                       0.0040
                                                                                                                         120                          161

Note:                                                                                                                          Tool Wizard
• surface speed is dependent on machine spindle & fixturing*
• balancing is recommended at ultra high surface speeds                                                                       CALCULATE APPLICATION PARAMETERS
• tool life may be reduced when machining Lithium Alloys
• rpm = sfm x 3.82 / D1
• ipm = (inch / flute) x number of flutes x rpm
• maximum recommended depths shown
• reduce speed and feed for materials harder than listed
• finish cuts typically require reduced feed and cutting depths of 0.02 x D1 maximum
• ramp angle = 6 (feed rate = 30%)
• maximum ramp depth = .25 x D1
• plunging not recommended
•

                                                       Ap

     Series                                        Ae           Ae                        Vc                    6         8           Diameter (D1)   20      25
     S-Carb APF                            Ae x D1         Ap x D1                     (m/min)                          31830               (mm)     12732   10186
     Metric                                                                                                             0.055                        0.140   0.170
     ALUMINUM ALLOYS              Profile                                              800 RPM 42440                    7003     10 12 16            7130    6926
N 2024, 5052, 5086, 6061, 6063,                                                                                         31830   25464 21220 15915    12732   10186
     7075                                   0.1  2.5                                                     Fz 0.050     0.045   0.060 0.070 0.100    0.100   0.120
                                                                                       (640-960)                        5729    6111 5942 6366       5093    4889
                                                                                                                        23873   25464 21220 15915    9549    7639
                                                                                                    Feed (mm/min) 8488  0.055   0.050 0.050 0.070    0.140   0.170
                                                                                                                        5252    5093 4244 4456       5347    5195
                                  Profile                                              800 RPM 42440                    23873   19098 15915 11936    9549    7639
                                                                                                                        0.045   0.060 0.070 0.100    0.100   0.120
                                            0.1           4                                              Fz 0.040     4297    4584 4456 4774       3820    3667
                                                                                       (640-960)                                19098 15915 11936
                                                                                                                                0.050 0.050 0.070
                                                                                                    Feed (mm/min) 6790          3820 3183 3342

                                  Profile                                              600 RPM 31830
                                  Profile
   ALUMINUM ALLOYS                          0.1            2.5                                           Fz 0.050
   (LITHIUM)*                               0.1            4                         (480-720)
N  2090, 2091, 2099, 2195, 2199,
                                                                                                    Feed (mm/min) 6366

   2297, 8090                                                                          600 RPM 31830

                                                                                                           Fz 0.040
                                                                                       (480-720)

                                                                                                    Feed (mm/min) 5093

Note:                                                                                                                          Tool Wizard
• surface speed is dependent on machine spindle & fixturing*
• balancing is recommended at ultra high surface speeds                                                                       CALCULATE APPLICATION PARAMETERS
• tool life may be reduced when machining Lithium Alloys
• rpm = (1000 x m/min) / (3.14 x D1)
• mm/min = (mm / flute) x rpm
• maximum recommended depths shown
• reduce speed and feed for materials harder than listed
• finish cuts typically require reduced feed and cutting depths of 0.02 x D1 maximum
• ramp angle = 6 (feed rate = 30%)
• maximum ramp depth = .25 x D1
• plunging not recommended
•

                                                                                       sgs@sgs-tool.ru                                                              7
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