SGS-Tools - Z-CarbHPR - Фрезы для черновой обработки - 2015 EN

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                                                                                                  |Metric  Speed & Feed Recommendations

                                                                                 Ap

     Series                      Hardness                                    Ae             Ae     Vc                                         Diameter (D1)
     Z5MCR                        (Brinell)                            Ae x D1       Ap x D1    (m/min)                                            (mm)
     Metric
     SUPER ALLOYS                              Profile                   0.5          1.5         24                     6      8    10 12 16                      20     25
     (NICKEL , COBALT,                                                                           (20-29)                 1293    969                                 388    310
S IRON BASE)                                                                                                   RPM       0.014  0.023  776 646 485                  0.048  0.053
     Inconel 601, 617, 625,                                                                         20           Fz       90     111                                 93     82
     Incoloy, Monel 400                                                                          (16-24)  Feed (mm/min)  1050    788   0.029  0.036          0.044   315    252
                                                                                                               RPM       0.014  0.023                               0.048  0.053
                                                        300                                        19           Fz       74     91    112 116 107                   76     67
                                                                                                 (15-23)  Feed (mm/min)  1002    751                                 301    240
                                                              Slot                                             RPM       0.012  0.019  630 525 394                  0.037  0.043
                                                                                                    15           Fz       60     71                                  56     52
                                                                       1             1          (12-18)  Feed (mm/min)   808    606   0.029  0.036          0.044   242    194
                                                                                                               RPM       0.012  0.019                               0.037  0.043
                                                                                                    66           Fz       48     58    91 95 87                      45     42
                                                                                                 (52-79)  Feed (mm/min)  3474   2605                                1042    834
                                                              Profile                                          RPM       0.019  0.032  601 501 376                  0.064  0.070
                                                                                                    52           Fz       330    417                                 333    292
         SUPER ALLOYS                                                   0.5          1.5       (41-62)  Feed (mm/min)  2747   2060   0.024  0.029          0.033   824    659
         (NICKEL, COBALT,                                                1            1                       RPM       0.019  0.032                               0.064  0.070
         IRON BASE)                                                                                 23           Fz       261    330   72 73 62                      264    231
S        Inconel 718, X-750,                           > 300                                     (18-27)  Feed (mm/min)  1212    909                                 364    291
                                                                                                               RPM       0.019  0.032  485 404 303                  0.064  0.070
         Incoloy, Waspaloy,                                   Slot                                  18           Fz       115    145                                 116    102
                                                                                                 (15-22)  Feed (mm/min)   969    727   0.024  0.029          0.033   291    233
         Hastelloy, Rene                                                                                       RPM       0.019  0.032                               0.064  0.070
                                                                                                                 Fz       92     116                                 93     81
                                                                                                          Feed (mm/min)                58 59 50

                                                              Profile                                                                  2084 1737 1303

         TITANIUM ALLOYS                                                0.5          1.5                                             0.040  0.048          0.056
                                                                         1            1
S        Pure Ttanium, Ti6Al4V,                         350                                                                           417 417 365
         Ti6Al2Sn4Zr2Mo,
         Ti4Al4Mo2Sn0.5Si                                     Slot                                                                     1648 1373 1030

                                                                                                                                       0.040  0.048          0.056

                                                                                                                                       330 330 288

         TITANIUM ALLOYS                                      Profile                                                                  727 606 454

         (DIFFICULT)                                                    0.5          1.5                                             0.040  0.048          0.056
         Ti10Al2Fe3Al,                                                   1            1
         Ti5Al5V5Mo3Cr,                                > 350                                                                           145 145 127
S        Ti7Al4Mo,                                      440
                                                                                                                                       582 485 364
         Ti3Al8V6Cr4Zr4Mo,                                    Slot
                                                                                                                                       0.040  0.048          0.056
         Ti6Al6V6Sn,
         Ti15V3 Cr3Sn3Al
                                                                                                                                       116 116 102

Note:
•  rpm  =  (1000  (xmmm/m/ filnu)t/e)(3x.154xxrpDm1)
•  mm   /  min =                                                                                                                      Tool Wizard
• ramp at 5 degrees or less, using slotting speed and feed rates (do not plunge)
• reduce speed and feed for materials harder than listed                                                                              CALCULATE APPLICATION PARAMETERS
• reduce feed and Ae when finish milling (.02 x D1 maximum)
• refer to the SGS Tool Wizard for complete technical information ()

                                                                                                sgs@sgs-tool.ru                                                                  15
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