SGS-Tools - Z-CarbHPR - Фрезы для черновой обработки - 2015 EN

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                                                                                          |Fractional  Speed & Feed Recommendations

                                                                            Ap

     Series                                Hardness                     Ae             Ae     Vc                                          Diameter (D1)
     Z5, Z5CR                               (Brinell)             Ae x D1       Ap x D1    (SFM)                                               (inch)
     Fractional
     SUPER ALLOYS                                        Profile    0.5          1.5        80                   1/8     1/4    3/8 1/2 5/8                     3/4      1
     (NICKEL , COBALT,                                                                      (64-96)                2445    1222                                   407     306
S IRON BASE)                                                                                             RPM      0.0002  0.0006  815 611 489                    0.0018  0.0021
     Inconel 601, 617, 625,                                                                   65          Fz        2.8     3.7                                    3.7     3.2
     Incoloy, Monel 400                                                                     (52-78)   Feed (IPM)   1986    993    0.0011  0.0015         0.0017   331     248
                                                                                                         RPM      0.0002  0.0006                                 0.0018  0.0021
                                            300                                              62          Fz        2.3     3.0   4.5 4.6 4.2                      3.0     2.6
                                                                                            (50-74)   Feed (IPM)   1895    947                                    316     237
                                                  Slot                                                   RPM      0.0002  0.0005  662 497 397                    0.0014  0.0017
                                                                                              50          Fz        1.7     2.3                                    2.2     2.0
                                                                  1             1          (40-60)   Feed (IPM)   1528    764    0.0011  0.0015         0.0017   255     191
                                                                                                         RPM      0.0002  0.0005                                 0.0014  0.0017
                                                                                              215         Fz        1.4     1.8   3.6 3.7 3.4                      1.8     1.6
                                                                                           (172-258)  Feed (IPM)   6570    3285                                   1095    821
                                                  Profile                                                RPM      0.0003  0.0008  632 474 379                    0.0024  0.0028
                                                                                              170         Fz        9.9    13.1                                   13.1    11.5
         SUPER ALLOYS                                              0.5          1.5      (136-204)  Feed (IPM)   5195    2598   0.0009  0.0012         0.0013   866     649
         (NICKEL, COBALT,                                           1            1                      RPM      0.0003  0.0008                                 0.0024  0.0028
         IRON BASE)                                                                           75          Fz        7.8    10.4   2.8 2.8 2.5                     10.4     9.1
S        Inconel 718, X-750,               > 300                                            (60-90)   Feed (IPM)   2292    1146                                   382     287
                                                                                                         RPM      0.0003  0.0008  509 382 306                    0.0024  0.0028
         Incoloy, Waspaloy,                       Slot                                        60          Fz        3.4     4.6                                    4.6     4.0
                                                                                            (48-72)   Feed (IPM)   1834    917    0.0009  0.0012         0.0013   306     229
         Hastelloy, Rene                                                                                 RPM      0.0003  0.0008                                 0.0024  0.0028
                                                                                                          Fz        2.8     3.7                                    3.7     3.2
                                                                                                      Feed (IPM)                  2.3 2.3 2.0

                                                  Profile                                                                         2190 1643 1314

         TITANIUM ALLOYS                                           0.5          1.5                                             0.0015  0.0020         0.0022
                                                                    1            1
S        Pure Ttanium, Ti6Al4V,             350                                                                                  16.4 16.4 14.5
         Ti6Al2Sn4Zr2Mo,
         Ti4Al4Mo2Sn0.5Si                         Slot                                                                            1732 1299 1039

                                                                                                                                  0.0015  0.0020         0.0022

                                                                                                                                  13.0 13.0 11.4

         TITANIUM ALLOYS                          Profile                                                                         764 573 458

         (DIFFICULT)                                               0.5          1.5                                             0.0015  0.0020         0.0022
         Ti10Al2Fe3Al,                                              1            1
         Ti5Al5V5Mo3Cr,                                                                                                           5.7 5.7 5.0
S        Ti7Al4Mo,                         > 350
                                            440                                                                                  611 458 367
         Ti3Al8V6Cr4Zr4Mo,                        Slot
                                                                                                                                  0.0015  0.0020         0.0022
         Ti6Al6V6Sn,
         Ti15V3 Cr3Sn3Al
                                                                                                                                  4.6 4.6 4.0

Note:
•  rpm  =  sfm x 3.82 /    Dx 15
•  ipm  =  (inch / flute)         x  rpm                                                                                         Tool Wizard
• ramp at 5 degrees or less, using slotting speed and feed rates (do not plunge)
• reduce speed and feed for materials harder than listed                                                                         CALCULATE APPLICATION PARAMETERS
• reduce feed and Ae when finish milling (.02 x D1 maximum)
• refer to the SGS Tool Wizard for complete technical information ()

                                                                                           sgs@sgs-tool.ru                                                                       13
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