SGS-Tools - Полный каталог инструмента - 2014 EN

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Speed & Feed Recommendations

                                     Ap

Series                       Ae Ae                                    Vc                                               Diameter (D1)
27                                                                  (SFM)                                                   (inch)
Fractional                   Ae x D1 Ap x D1                                                1/4                5/16           3/8      1/2     3/4
                                                                      400                   6112                4890         4075      3056    2037
                  Slot                   1                        (320-480)      RPM      0.0016              0.0025       0.0030    0.0040  0.0048
                               1                                                   Fz       39.1                48.9          48.9     48.9    39.1
                                                                      500      Feed (IPM)   7640                6112         5093      3820    2547
CFRP, AFRP        Profile     0.5        1.5                     (400-600)      RPM      0.0016              0.0025       0.0030    0.0040  0.0048
(Carbon Fiber,                                                                     Fz
Aramid Fiber)                                                         825                   48.9                61.1          61.1     61.1    48.9
                                                                   (660-990)   Feed (IPM)
                  HSM                    2                                                12606               10085         8404      6303    4202
                               0.5                                   320         RPM      0.0037              0.0057       0.0069    0.0092  0.0110
                                                                   (256-384)       Fz      186.6               229.9         232.0    232.0   184.9
                  Slot                   1                                    Feed (IPM)   4890                3912         3260      2445    1630
                               1                                      400         RPM      0.0016              0.0025       0.0030    0.0040  0.0048
                                                                   (320-480)       Fz       31.3                39.1          39.1     39.1    31.3
GFRP              Profile     0.5        1.5                                 Feed (IPM)   6112                4890         4075      3056    2037
(Fiberglass)                                                          660         RPM      0.0016              0.0025       0.0030    0.0040  0.0048
                                                                   (528-792)       Fz       39.1                48.9          48.9     48.9    39.1
                  HSM                    2                                    Feed (IPM)  10085                8068         6723      5042    3362
                               0.5                                   480         RPM      0.0037              0.0057       0.0069    0.0092  0.0110
                                                                   (384-576)       Fz      149.3               183.9         185.6    185.6   147.9
                  Slot                   1                                    Feed (IPM)   7334                5868         4890      3667    2445
                               1                                      600         RPM      0.0020              0.0031       0.0038    0.0050  0.0060
                                                                   (480-720)       Fz       58.7                72.8          74.3     73.3    58.7
CARBON, GRAPHITE  Profile     0.5        1.5                                 Feed (IPM)   9168                7334         6112      4584    3056
                                                                      990         RPM      0.0020              0.0031       0.0038    0.0050  0.0060
                  HSM                    2                       (792-1188)       Fz       73.3                90.9          92.9     91.7    73.3
                               0.5                                            Feed (IPM)  15127               12102         10085     7564    5042
                                                                      800         RPM      0.0046              0.0072       0.0086    0.0115  0.0138
                  Slot                   1                        (640-690)       Fz      278.3               348.5         346.9    347.9   278.3
                               1                                               Feed (IPM)  12224                9779         8149      6112    4075
                                                                     1000         RPM      0.0020              0.0031       0.0038    0.0050  0.0060
PLASTICS          Profile     0.5        1.5                    (800-1200)       Fz       97.8               121.3         123.9    122.2    97.8
                                                                               Feed (IPM)  15280               12224         10187     7640    5093
                  HSM                    2                          1650         RPM      0.0020              0.0031       0.0038    0.0050  0.0060
                               0.5                               (1320-1980)      Fz      122.2               151.6         154.8    152.8   122.2
                                                                               Feed (IPM)  25212               20170         16808    12606    8404
                  Slot                   1                            40         RPM      0.0046              0.0072       0.0086    0.0115  0.0138
                               1                                     (32-48        Fz      463.9               580.9         578.2    579.9   463.9
                                                                               Feed (IPM)
MACHINABLE CERAMICS Profile   0.5        1.5                         50         RPM       611                 489           407      306     204
MACHINABLE GLASS                          2                        (40-60)        Fz      0.0008              0.0013       0.0015    0.0020  0.0024
                                                                               Feed (IPM)
                  HSM                                                  85         RPM        2.0                 2.5          2.4       2.4     2.0
                               0.5                                 (68-102)       Fz       764                 611           509      382     255
                                                                               Feed (IPM)  0.0008              0.0013       0.0015    0.0020  0.0024
                                                                                  RPM        2.4                 3.2          3.1       3.1     2.4
                                                                                   Fz       1299                1039          866      649     433
                                                                               Feed (IPM)  0.0018              0.0029       0.0034    0.0046  0.0055
                                                                                             9.4                12.1          11.8     11.9     9.5

rpm = sfm x 3.82 / D1	                                            	
ipm = (inch / flute) x 4 x rpm	
HSM (high speed machining)	
adjust parameters based on resin type and fiber structure	
reduce speed when overheating causes melting or damage to resin	
reduce feed if delamination or fraying occur		

96 END MILLS sgs@sgs-tool.ru                                                                                           END MILLS

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