SGS-Tools - Полный каталог инструмента - 2014 EN

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                                                                                                               Speed & Feed Recommendations

                                                                    Ap

     Series                  Hardness                 Ae                   Ae     Vc                      6      8    Diameter (D1)      16     20
     51M, 51MCR              BRINELL            Ae x D1             Ap x D1    (m/min)                  1696   1272        (mm)          636    509
     Metric                                                                                             0.034  0.057                    0.100  0.110
     Super Alloys                                                     1           32                    346    435   10 12              382    336
     (Nickel, Cobalt,                                                 2                                2100   1575                      788    630
S Iron Base)                           Profile                        1                 RPM            0.046  0.077  1018 848          0.140  0.150
     Inconel 601, 617, 625,                                           2                                 580    728                      662    567
     Incoly 800, Monel 400                       0.1                 1       (26-38)          Fz      1293    969   0.071      0.085   485    388
                                                                      2                 Feed (mm/min)  0.023  0.039                    0.068  0.077
                              300                                    1                                 178    227   434 433            198    179
                                         HSM                          2                                1616   1212                      606    485
                                                      0.05                    40 RPM                   0.032  0.054  1260 1050         0.095  0.110
                                                                                                         310    393                      345    320
                                                                               (32-48)          Fz      4524   3393   0.097      0.120  1696   1357
                                                                                         Feed (mm/min)  0.023  0.039                    0.068  0.077
                                                                                                         624    794   733 756            692    627
                                                                                                        5736   4302                     2151   1721
                                       Profile                                 24 RPM                   0.032  0.054  776 646           0.095  0.110
                                                                                                        1101   1394                     1226   1136
   Super Alloys                                  0.1                          (20-29)          Fz      2504   1878   0.049      0.059   939    751
                                                                                         Feed (mm/min)  0.023  0.039                    0.068  0.077
   (Nickel, Cobalt,                                                                                      346    440   228 229            383    347
   Iron Base)                                                                                           3231   2424                     1212    969
S  Inconel 718, 750X,        > 300                                             30 RPM                   0.032  0.054  969 808           0.095  0.110
                                         HSM                                                             620    785                      691    640
   Incoly 925, Waspaloy,                              0.05
   Hastelloy, Rene
                                                                                                Fz                    0.068      0.081
                                                                               (24-37)   Feed (mm/min)
                                                                                                                      396 393

                                       Profile                                 85 RPM                                 2714 2262

                                                 0.1                          (68-102)         Fz                    0.049      0.059
                                                                                         Feed (mm/min)
   Titanium AlloyS                                                                                                    798 801
   Pure Ttanium, Ti6Al4V,
S  Ti6Al2Sn4Zr2Mo,            350                                             108 RPM                                3441 2868
                                         HSM
   Ti4Al4Mo2Sn0.5Si                                   0.05

                                                                               (87-130)         Fz                    0.068      0.081
                                                                                         Feed (mm/min)
                                                                                                                      1404 1394

                                       Profile                                 47 RPM                                 1503 1252

   Titanium AlloyS                               0.1                                           Fz                    0.049      0.059
   (DifFicult)                                                                           Feed (mm/min)
   Ti10Al2Fe3Al,                                                               (38-57)
                                                                                                                      442 443
S  Ti5Al5V5Mo3Cr,            > 350
   Ti7Al4Mo,                  440                                             61 RPM                                 1939 1616
   Ti3Al8V6Cr4Zr4Mo,
   Ti6Al6V6Sn, Ti15V3                    HSM
   Cr3Sn3Al                                           0.05                                     Fz                    0.068      0.081
                                                                               (49-73)   Feed (mm/min)
                                                                                                                      791 785

rpm = (1000 x m/min) / (3.14 x D1)
mm / min = (mm / flute) x 6 x rpm
HSM (high speed machining)
reduce speed and feed for materials harder than listed
reduce feed and Ae when finish milling (.02 x D1 maximum)
refer to the SGS Tool Wizard for complete technical information ()

                    END MILLS                                                                                         END MILLS                       79

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