SGS-Tools - Полный каталог инструмента - 2014 EN

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Speed & Feed Recommendations

                                                                    Ap

     Series                  Hardness                     Ae               Ae    Vc         RPM                 1/4     3/8    Diameter (D1)   3/4      1
     ZH1CR                   BRINELL                Ae x D1         Ap x D1    (SFM)         Fz                                     (inch)
     Fractional                                                                          Feed (IPM)             1299    866                    433     325
     Super Alloys                          Profile    0.5            1.5        85        RPM                0.0007  0.0012         1/2     0.0020  0.0023
     (Nickel, Cobalt,                                                          (68-102)      Fz
S Iron Base)                  300  Slot                              1                 Feed (IPM)              3.6     4.2          649       3.5     3.0
     Inconel 601, 617, 625,                                                       70        RPM                 1070    713         0.0017     357     267
     Incoly 800, Monel 400                          1                          (56-84)       Fz                0.0007  0.0012                 0.0020  0.0023
                                                                                         Feed (IPM)              3.0     3.4          4.4       2.9     2.5
   Super Alloys                     Profile          0.5                1.5     70        RPM                 1070    713           535      357     267
   (Nickel, Cobalt,                  Slot             1                  1    (56-84)       Fz                0.0005  0.0009       0.0017    0.0014  0.0016
   Iron Base)                                                                            Feed (IPM)              2.1     2.6          3.6       2.0     1.7
S  Inconel 718, 750X,        > 300                                                55                            840     560           535      280     210
                                                                               (44-66)                         0.0005  0.0009       0.0012    0.0014  0.0016
   Incoly 925, Waspaloy,                                                                                         1.7     2.0          2.6       1.6     1.3
   Hastelloy, Rene                                                                                                                    420
                                                                                                                                    0.0012
                                                                                                                                      2.0

rpm = sfm x 3.82 / D1
ipm = (inch / flute) x 4 x rpm
reduce speed and feed for materials harder than listed
reduce feed and Ae when finish milling (.02 x D1 maximum)
refer to the SGS Tool Wizard for complete technical information ()

                                                                    Ap

     Series                  Hardness                     Ae               Ae     Vc                             6      10     Diameter (D1)   20      25
     ZH1MCR                  BRINELL                Ae x D1         Ap x D1    (m/min)                                              (mm)
     Metric                                                                                                    1373     824                    412     330
     Super Alloys                          Profile    0.5            1.5     26 RPM                          0.017   0.032          12      0.053   0.058
     (Nickel, Cobalt,                                                                                                   105
S Iron Base)                                                          1       (21-31)          Fz              93      679           687      87      76
     Inconel 601, 617, 625,                                                              Feed (mm/min)         1131    0.032         0.041     339     271
     Incoly 800, Monel 400    300                                    1.5                                     0.017                  113     0.053   0.058
                                    Slot                                       21 RPM                           77      87            565      72      63
                                                                      1                                       1131     679          0.041     339     271
                                                    1                          (17-26)          Fz             0.012   0.024                  0.037   0.040
                                                                                         Feed (mm/min)          54      65             93      50      43
                                                                                                                889     533           565      267     213
   Super Alloys                     Profile                                    21 RPM                          0.012   0.024         0.029    0.037   0.040
                                     Slot                                                                       43      51             66      39      34
   (Nickel, Cobalt,                                  0.5                      (17-26)          Fz                                    444
   Iron Base)                                         1                                  Feed (mm/min)                               0.029
S  Inconel 718, 750X,        > 300                                                                                                     52
                                                                               17 RPM
   Incoly 925, Waspaloy,
   Hastelloy, Rene                                                                              Fz
                                                                               (13-20)   Feed (mm/min)

rpm = (1000 x m/min) / (3.14 x D1)
mm / min = (mm / flute) x 4 x rpm
reduce speed and feed for materials harder than listed
reduce feed and Ae when finish milling (.02 x D1 maximum)
refer to the SGS Tool Wizard for complete technical information ()

68 END MILLS sgs@sgs-tool.ru                                                                                                   END MILLS

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