Methods • Ma–Wintaatienr cSloelaunbclдeoлoOяliaрl:nаSзtмtwaеiщinthlеeнasиspяSpзtrаeoкepаlзsr,аiaT-tiestagcnso@inuscmges,n-Httoriaoglth.irouTnemperature Alloys, Non-Ferrous Alloys
Methods • General recommendations:
Application Tips•Cli–mWbamteirllSinogluibs lgeeOnielroarllyAiprrBelfaesrtr:eTdool Steels, Mold & Die Steels, Carbon or Alloy Steels
• At–tWenattioenr StoolupbrolegrOaiml: mStianingledsestaStilese, ltso,oTlithaonliduemrs,,HTiIgRh, bTaelmanpceer,aftiuxtruerAinlglo,yest,cN. oimnp-Freorvreoucus tAtilnlogystool
performance and extend tool life
• Climb milling is generally preferred
• Attention to programming details, tool holders, TIR, balance, fixturing, etc. improve cutting tool
performance and extend tool life
END MILLING GUIDELINE
D1 = cutting diameter L2 = flute length
ESpNeDedMsIaLnLIdNFGeeGdUsIfDoErLCINutETypes are based on Radial Width ( Rw ) and Axial Depth ( Ad )
DRe1d=uccutitotinnsgtodiSapmeeetdesrand FeL2ed=sfmluatey lbeengntehcessary when: • Rw and Ad exceed recommendations
Speeds and Feeds for Cut Types are based on Radial Width••(UUssiinnRggwlloonn)ggaftnloudotlAehxooiraldleDexrtesepntdhe(dArdea)ch tools
Reductions to Speeds and Feeds may be necessary when: •• RMwacahnindinAgd mexacteeerdialrsehcoamrdmeretnhdaantiloisntsed
ENTRY METHODS • Using long flute or extended reach tools
• Using long tool holders
• Machining materials harder than listed
EPrNeT-DRYrillMedETHHoOleDS Helical Straight Plunge
Ramp Ramp
Pre-Drilled Hole Helical Straight Plunge
Pre-drilling is the preferred AltReranmaptive methods are heRlaicmalpand straight Plunge only in non-ferrous
entry method for most and short-chipping materials
applications. ramping. High ramp angles require reduced feed. using slotting speeds and
P2l5u%ngseloottnilnyginfeneodns.-ferrous
Pre-drilling is the preferred Lower ramp angles will allow higher feed rates and short-chipping materials
entry method for most using slotting speeds and
applications. ArLafafwtraoooeonnlhmqtrrowddeeulrrpserneaeainirraxmxmnerattnragtepepaldmi.onnmv/aaHwodedpnnpiregmtgtgaadoorhllneneeioorfgtrsasgllfhalimloeollcmeoiisffuffpsdeepla11swt..ap°°aUUatnipttonlrssglooregeeoamle22lhlasselsa°°lleocsoo..cahlwRRrthtincett6eeiiaidnqhnn°ddle.uiggruugaeGimccrhnssdeeeeppedauneerffrtcseeeeeeefetreededdrrdaaidduessalifdcaglaptteseoonnhuredwaddtdr22tpfi.55felfeolee%%seseededd.ss 25% slotting feeds.
when ramp angles approach 6°. General purpose
tools and/or difficult to machine materials will
require lower ramp angles and reduced feed.
END MILLS END MILLS 155
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