SGS-Tools - Высокопроизводительные сверла - 2012 EN

                                        для размещения заказа - sgs@sgs-tool.ru

PRECISION                              BLIND HOLE    THROUGH HOLE            CROSS HOLE  PRECAST HOLE              INTERRUPTIONS
The stability of the double
margin design and
penetration capability of
the point geometry allow
the Hi-PerCarb drill to
address demanding
applications that would
normally require reduced
operating parameters or
a two step process.

PASSION
The secondary flute provides a channel for cooling capabilities normally not found in external coolant drills, this combined with the Ti-NAMITE A
tool coating and the high strength edge design results in increased operating parameters with additional tool life.

                                 $0.02                             $0.005                                          $0.02

                                  (3%)                               (3%)                                          (2.35%)

$0.15                                              $0.03                                 $0.12
                                                                                         (14.86%)
(19%)                                              (19%)
                                                                                                                   $0.18
                       ORIGINAL  $0.23                    NEW    $0.05                             TOTAL
                     TOTAL COST                      TOTAL COST
                                 (30%)                           (30%)                   COST TO DRILL (23.46%)
                       TO DRILL                        TO DRILL                              PER PART
                       PER PART                        PER PART
$0.20                                         $0.04                                                    REDUCED BY
                       $0.78                           $0.17
(25%)                                         (25%)                                      $0.15 $0.61
                                                                                         (19.55%) (79%)

                                $0.12                           $0.03                                 $0.10
                     $0.05 (16%)                     $0.01 (16%)                         $0.04 (12.51%)

                      (7%)                            (7%)                               (5.47%)

TOOL COST                    COOLANT COST                 TOOL CHANGE COST               TOOL COST          MACHINE DOWNTIME
MACHINING COST               MACHINE DOWNTIME COST        ADMINISTRATIVE COST            REDUCED BY         COST REDUCED BY
                                                                                         MACHINING COST     TOOL CHANGE COST
ACTUAL CUSTOMER APPLICATION USING A 6MM DRILL IN 17-4 PH STAINLESS STEEL                 REDUCED BY         REDUCED BY
                                                                                         COOLANT COST       ADMINISTRATIVE COST
                                                                                         REDUCED BY         REDUCED BY

                                                     COMPETITOR SGS HI-PERCARB           Using 100 tools per job compared to 358
                                                                                         means less inventory and fewer purchase
NUMBER OF PARTS TO PRODUCE                           50000         50000                 orders to issue resulting in improved
                                                                                         administrative cost and reduced tooling
SURFACE FEET PER MINUTE (SFM)                        74 124                              cost per job.
                                                                                         Increasing the feed by 278% has decreased
SPEED IN REVOLUTIONS PER MINUTE (RPM)                1200              2000              the total hours of machine time by 100 hours
                                                                                         gaining manufacturing capacity; this factored
FEED IN INCHES PER MINUTE (IPM)                      3.6 10                              with the hourly shop rate has resulted in the
                                                                                         largest portion of the savings.
NUMBER OF PARTS PRODUCED PER TOOL                    140 500                             With a tool life of 500 parts compared to
                                                                                         140 parts or a 357% improvement in tool life
DEPTH OF HOLE                                        0.6800        0.6800                equates to less time dedicated to changing
                                                                                         tools to keep the job running.
NUMBER OF NEW TOOLS REQUIRED TO COMPLETE JOB         358               100               Increasing the material removal rate by
                                                                                         .28 cubic inches or 275% requires less time
TOTAL HOURS OF MACHINING TIME                        157 57                              in the cut and a reduced use of coolant.

TOTAL MACHINING COST                                 $10,231.48  $3,683.33

TOOL CHANGE COST                                     $1,939.17     $541.67

TOTAL COST                                           $39,017.07  $8,460.00

COST PER PART                                        $0.78            $0.17

MATERIAL REMOVAL RATE (IN3 / MIN) – DRILLING         0.16              0.44

CUTTING TIME PER PART – MINUTES                      0.19              0.07

SAVINGS PER PART – DOLLARS                                0 $0.61

TOTAL COST SAVINGS / JOB – PERCENTAGE                     0 78.32%

TOTAL COST SAVINGS / JOB – DOLLARS                        0 $30,557.07

Solid Carbide Tools                                  sgs@sgs-tool.ru                                     3
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