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SGS-Tools - Контурная обработка композитных пластиков - 2014 EN

   Series 29 Fractional Speed & Feed Recommendations                                                                                                          для размещения заказа - sgs@sgs-tool.ru

   Material                                   Ae x D1  Ap x D1      Vc                                   1/8                              Diameter (D1) inch   3/8
   Classification                                1       1        (sfm)                                12224                            1/4 5/16              4075
                                                         1.5                                           0.0024                                                0.0072
                   Slot                         0.5     2         400                        RPM       29.4                            6112 4890             29.4
                                               0.05     1      (320-480)                      Fr      15280                                                  5093
                                                         1.5                                           0.0024                           0.0048  0.0060       0.0072
                                                 1       2         500                     Feed (ipm)   36.6                                                  36.6
                                                0.5     1      (400-600)                     RPM      25212                            29.4 29.4             8404
                                               0.05     1.5                                   Fr      0.0055                                                0.0165
   CFRP, AFRP      Profile                               2         825                                 139.0                            7640 6112            139.0
   (Carbon Fiber,  HSM                           1       1      (660-990)                  Feed (ipm)   9779                                                  3260
   Aramid Fiber)                                0.5     1.5                                  RPM      0.0024                           0.0048  0.0060       0.0072
                                               0.05     2         320                         Fr       23.4                                                  23.4
                                                                 (256-384)                              12224                            36.6 36.6             4075
                                                 1                                          Feed (ipm)  0.0024                                                0.0072
                                                0.5                400                        RPM       29.4                            12606   10085         29.4
                                               0.05             (320-480)                      Fr      20170                                                  6723
                                                                                                        0.0055                           0.0110  0.0138       0.0165
                                                                    660                     Feed (ipm)  111.0                                                 111.0
                                                                 (582-792)                     RPM      14669                            139.0   139.0         4890
                                                                                                Fr      0.0037                                                0.0112
                   Slot                                             480                                  55.0                            4890 3912             55.0
                                                                 (384-576)                  Feed (ipm)  18336                                                  6112
                                                                                               RPM      0.0037                           0.0048  0.0060       0.0112
                                                                    600                         Fr       68.7                                                  68.7
                                                                 (480-720)                              30254                            23.4 23.4            10085
                                                                                            Feed (ipm)  0.0086                                                0.0258
                   Profile                                          990                        RPM      260.0                            6112 4890            260.0
                   HSM                                          (792-1188)                      Fr      24448                                                  8149
   GFRP                                                                                                 0.0038                           0.0048  0.0060       0.0113
   (Fiberglass)                                                     800                     Feed (ipm)   91.7                                                  91.7
                                                                 (640-690)                     RPM      30560                                                 10187
                                                                                                Fr      0.0038                           29.4 29.4            0.0113
                                                                   1000                                 114.6                                                 114.6
                                                                (800-1200)                  Feed (ipm)  50424                            10085   8068         16808
                                                                                               RPM      0.0035                                                0.0104
                                                                   1650                         Fr      174.0                            0.0110  0.0138       174.0
                                                                (1320-1980)
                                                                                            Feed (ipm)                                   111.0   111.0
                                                                                               RPM
                   Slot                                                                         Fr                                       7334 5868

                                                                                            Feed (ipm)                                   0.0075  0.0094
                                                                                               RPM
                                                                                                Fr                                       55.0 55.0

                   Profile                                                                  Feed (ipm)                                   9168 7334
                   HSM                                                                         RPM
   Carbon,                                                                                      Fr                                       0.0075  0.0094
   Graphite
                                                                                            Feed (ipm)
                                                                                                                                         68.7 68.7

                                                                                                                                         15127   12102

                                                                                                                                         0.0172  0.0215

                                                                                                                                        260.0   260.0

                   Slot                                                                                                                  12224   9779

                                                                                                                                         0.0075  0.0094

                                                                                                                                         91.7 91.7

                   Profile                                                                                                               15280   12224
                   HSM
   Plastics                                                                                                                              0.0075  0.0094

                                                                                                                                         114.6   114.6

                                                                                                                                         25212   20170

                                                                                                                                         0.0069  0.0086

                                                                                                                                         174.0   174.0

   rpm = sfm x 3.82 / D1                      Reduce speed when overheating causes          Rates shown are for use without coolant;
   ipm = (inch / revolution) x rpm            melting or damage to resin                    rates may be increased with coolant
   HSM (high speed machining)                 Reduce feed if delamination or fraying occur  Dust collection is vital when machining dry
   Adjust parameters based on resin type and  Finish cuts typically required reduced feed   Diamond coating will increase tool life in
   fiber structure                            and cutting depths                            graphite and composite materials

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